DELTA – DELTA (ΔΔ) CLOSED / NEUTRAL = PRIM NO-SEC YES TRANSFORMER CONNECTION TUTORIALS AND BASIC INFORMATION


WHERE USED
For supplying three-phase, 240-volt loads with small amounts of 120/240-volt, single-phase load. No problem from third harmonic overvoltage or telephone interference. With a disabled unit, bank can be reconnected in open-delta for emergency service.

DELTA-DELTA FOR LIGHTING AND POWER
This connection is often used to supply a small single-phase lighting load and three-phase power load simultaneously. As shown is diagram, the mid-tap of the secondary of one transformer is grounded.

Thus, the small lighting load is connected across the transformer with the mid-tap and the ground wire common to both 120 volt circuits. The single-phase lighting load reduces the available three-phase capacity. This connection requires special watt-hour metering and is not available from all utilities.

DIAGRAM

BANK RATING
The transformer with the mid-tap carries 2/3 of the 120/240-volt, single-phase load and 1/3 of the 240-volt, three-phase load. The other two units each carry 1/3 of both the 120/240- and 240-volt loads.

CAUTION
High circulating currents will result unless all units are connected on same regulating taps and have same voltage ratios. Bank rating is reduced unless matching impedance transformers are used. The secondary neutral bushing can be grounded on only one of the three transformers.

IMPEDANCE
When three transformers are operated in a closed-delta bank, care should be taken to make certain the impedances of the three units are practically the same. Transformers having more than 10% difference in impedance rating should not be operated together in a closed-delta bank unless a reactor is used to increase the impedance of the unit having the lower impedance rating to a value equal to the other units.

If the voltage ratio of all three of the transformers is not the same, there will be a voltage tending to circulate current inside the delta. The current will be limited by the impedance of the three transformers considered as a series circuit.

It is a good practice, before applying voltage to three transformers in closed delta, to insert a fuse wire between the leads coming from the high-voltage bushings of two transformers closing the delta bank. The fuse wire should be of sufficient size to carry the exciting current of the transformers.

The use of this fuse wire offers a very simple means of making certain the transformers have the proper polarity.
This connection should not be used with CSP transformers if used to supply a combined three-phase and three-wire single-phase load due to unequal voltage division of single-phase load when the tapped transformer breaker is opened.

HIGH-LEG MARKING
NEC 2002: 110.15 High-Leg Marking.
On a 4-wire, delta-connected system where the midpoint of one phase winding is grounded to supply lighting and similar loads, the conductor or busbar having the higher phase voltage to ground shall be durably and permanently marked by an outer finish that is orange in color or by other effective means. Such identification shall be placed at each point on the system where a connection is made if the grounded conductor is also present.

NEC 2002 Handbook:
Added for the 2002 Code, this section now contains a requirement that appeared in 384-3(e) of the 1999 NEC. This requirement was moved to Article 110, where the application becomes a more general requirement.

The high leg is common on a 240/120-volt 3-phase, 4-wire delta system. It is typically designated as “B phase.” The high-leg marking is required to be the color orange or other similar effective means and is intended to prevent problems due to the lack of complete standardization where metered and non-metered equipment are installed in the same installation. Electricians should always test each phase relative to ground with suitable equipment to determine exactly where the high leg is located in the system.

ARRANGEMENT OF BUSBARS AND CONDUCTORS
NEC 2002: 408.3 / Support and Arrangement of Busbars and Conductors / (E) Phase Arrangement
The phase arrangement on 3-phase buses shall be A, B, C from front to back, top to bottom, or left to right, as viewed from the front of the switchboard or panelboard.

The B phase shall be that phase having the higher voltage to ground on 3-phase, 4-wire, delta-connected systems. Other busbar arrangements shall be permitted for additions to existing installations and shall be marked.

Exception: Equipment within the same single section or multisection switchboard or panelboard as the meter on 3-phase, 4-wire, delta-connected systems shall be permitted to have the same phase configuration as the metering equipment.

FPN: See 110.15 for requirements on marking the busbar or phase conductor having the higher voltage to ground where supplied from a 4-wire, delta-connected system.

NEC 2002 Handbook:
The high leg is common on a 240/120-volt, 3-phase, 4-wire delta system. It is typically designated as “B phase.” Section 110.15 requires the high-leg marking to be the color orange or other similar effective means of identification. Electricians should always test each phase to ground with suitable equipment in order to know exactly where this high leg is located in the system.

The exception to 408.3(E) permits the phase leg having the higher voltage to ground to be located at the right-hand position (C phase), making it unnecessary to transpose the panelboard or switchboard busbar arrangement ahead of and beyond a metering compartment. The exception recognizes the fact that metering compartments have been standardized with the high leg at the right position (C phase) rather than in the center on B phase.

See also 110.15, 215.8, and 230.56 for further information on identifying conductors with the higher voltage to ground. Other busbar arrangements for making additions to existing installations are permitted by 408.3(E).

COMMISSIONING, MAINTENANCE AND REPAIR OF POWER TRANSFORMER BASIC INFORMATION


Commissioning
Small power transformers can be transported to site complete with oil, bushings, tap changers and cooling equipment. It is then a relatively simple matter to lift them onto a pole or plinth and connect them into the system.

Large transformers are subject to weight restrictions and size limitations. When they are moved by road or rail and it is necessary to remove the oil, bushings, cooling equipment and other accessories to meet these limitations. Very large transformers are usually carried on custom-built transporters.

Once a transformer of this size arrives on site, it must be lifted or jacked onto its plinth for re-erection. In some cases with restricted space it may be necessary to use special techniques, such as water skates to maneuver the transformer into position.

When the transformer has been erected and the oil filled and reprocessed, it is necessary to carry out commissioning tests to check that all electrical connections have been correctly made and that no deterioration has occurred in the insulation system.

These commissioning tests are selected from the routine tests and usually include winding resistance and ratio, magnetizing current at 440 V, and analysis of oil samples to establish breakdown strength, water content and total gas content. If oil samples indicate high water content then it may be necessary to dry the oil using methods addressed in the following section.

Maintenance
Transformers require little maintenance in service, apart from regular inspection and servicing of the OLTC mechanism. The diverter contacts experience significant wear due to arcing, and they must be replaced at regular intervals which are determined by the operating regime.

For furnace transformers it may be advisable to filter the oil regularly in a diverter compartment in order to remove carbon particles and maintain the electrical strength.

The usual method of protecting the oil breather system in small transformers is to use silicone gel breathers to dry incoming air; in larger transformers refrigerated breathers continuously dry the air in a conservator. Regular maintenance (at least once a month) is necessary to maintain a silica gel breather in efficient working order.

If oil samples indicate high water content then it may be necessary to dry the oil using a heating vacuum process. This also indicates high water content in the paper insulation and it may be necessary to redry the windings by applying a heating and vacuum cycle on site, or to return the transformer to the manufacturer for reprocessing or refurbishment.

An alternative procedure is to pass the oil continuously through a molecular sieve filter. Molecular sieves absorb up to 40 per cent of their weight of water.

Diagnostics and repair
In the event of a failure, the user must first decide whether to repair or replace the transformer. Where small transformers are involved, it is usually more economic to replace the unit. In order to reach a decision, it is usually necessary to carry out diagnostic tests to identify the number of faults and their location.

Diagnostic tests may include the surveillance tests, and it may also be decided to use acoustic location devices to identify a sparking site, low-voltage impulse tests to identify a winding fault and frequency response analysis of a winding to an applied square wave to detect winding conductor displacement.

If the fault is in a winding, it usually requires either replacement of the winding in a repair workshop or rewinding by the manufacturer, but many faults external to the windings, such as connection or core faults can be corrected on site.

Where a repair can be undertaken on site it is essential to maintain dry conditions in the transformer by continual purging using dry air. Any material taken into the tank must be fully processed and a careful log should be maintained of all materials taken into and brought out of the tank.

When a repair is completed, the transformer must be re-dried and re-impregnated, and the necessary tests carried out to verify that the transformer can be returned to service in good condition.

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