TRANSFORMER MINERAL INSULATING OIL HEALTH AND ENVIRONMENTAL CARE BASICS AND TUTORIALS

TRANSFORMER MINERAL INSULATING OIL HEALTH AND ENVIRONMENTAL CARE BASIC INFORMATION
What Is The Health and Environmental Care Procedure For Transformer Oils?

Health issues
Users should obtain a Material Safety Data Sheet (MSDS) for each dielectric fluid in use. Where instructions differ from recommendations made here, the instructions of the manufacturer are to be followed.

Although there is no special risk involved in the normal handling of insulating fluids addressed in this guide, attention should be focused to the general need for personal hygiene or the practice of washing skin and clothing that may have come in contact with insulating oil. Personnel should avoid contact of the fluid with their eyes.

When dielectric liquids have to be disposed of, certain precautions are necessary to comply with local, state, and federal requirements in the United States. These oils are generally classified as special, regulated or hazardous waste depending upon the individual state.

The following procedures are not intended to supersede local, state, or federal regulations. Unless a PCB analysis has been performed, it is prudent to assume that the batch of oil contains PCBs and to act accordingly. The absence of PCBs in a volume of oil in or from a piece of equipment can be established only by analysis of that oil.

Leaks and spills
During equipment inspection or servicing, routine checks should be made of the equipment and surroundings for leaks. Areas to check and repair should include valves, bushings, gauges, tap changers, welds, sample ports, manhole covers, pipe fittings, pressure relief valves, etc. The user is referred to IEEE Std 980-1994.

New transformer oil as received from a refiner is very unlikely to contain PCBs. However, many older transformers and other pieces of electrical equipment in service are filled with mineral insulating oil that contains PCBs.

Since 1977, various federal, state, and local environmental regulations have governed the handling and processing of mineral oils containing PCBs. While these regulations can add substantially to the complexity of spill cleanup and disposal of oils, they should not be disregarded.

Minor spills
Minor spills, such as those occurring in the manufacture or repair of equipment, can be cleaned using absorbent rags or other materials.

Spills on soil
Soil acts as an absorbent and should not be allowed to become saturated with mineral insulating oil. Users should consult the applicable local, state, and federal guidelines in the United States for spills of mineral oil onto soil and the remedies available. Depending on state and local regulations, spills to soil may have to be reported to one or more regulatory agencies.

Spills on water
Because mineral insulating oils float on water, a spill can be contained by using floating booms or dikes. Section 311 of the Federal Water Pollution Control Act as amended, 33 U.S.C. 1251 et seq, also known as the Clean Water Act as found in Title 40 Code of Federal Regulations Part 110, imposes reporting requirements for petroleum oils that are spilled into navigable water ways.

The requirement to report is triggered by the appearance of a sheen on the surface of the water. If a sheen is noted, the U. S. Coast Guard must be notified, as well as the National Response Center.

Once the mineral oil has been concentrated, it can be removed from the surface of the water by systems that are normally used for petroleum spills. These include pumps, skimmers, physical absorbents, and fibers that are fabricated into floating ropes.

NOTE—If spilled mineral insulating oils are known or assumed to contain any concentration of PCBs, they must be treated as a PCB containing liquid. Also refer to the Spill Policy Guide of the Environmental Protection Agency (see PCBs 761.120, Title 40 Code of Federal Regulations Part 761).

TRANSFORMER OILS TESTING OF NEW OIL PROPERTIES BASICS AND TUTORIALS


TRANSFORMER OILS TESTING OF NEW OIL PROPERTIES BASIC INFORMATION
Testing Of Transformer Oil As Recommended In IEEE Std C57.106-2002

When mineral insulating oil specified to conform to ASTM D3487-00 is received, it should be tested to verify conformance with ASTM D3487-00. Testing of the oil for full conformance of all property requirements of ASTM D3487-00 is only justified under circumstances determined by the purchaser.

As a minimum, it is recommended that the purchaser require the supplier to provide a certified set of tests for the oil that demonstrate that the oil, as shipped, met or exceeded the property requirements of ASTM D3487-00.

For those circumstances where a full set of tests according to ASTM D3487-00 are not justified, it is recommended that, at a minimum, the tests shown in Table 1 of this guide be considered. The purchaser of the oil should conduct tests sufficient to satisfy concerns regarding conditions of shipment that might result in non conformance to ASTM D3487-00 property requirements.  


Table 1 lists several of the more important tests with values that should help in the decision regarding acceptance of the new mineral insulating oil.

Insulating oil is ordinarily shipped in three types of containers: drums or totes, tank trailers, and rail cars. Rail cars are usually under the control of the supplier and dedicated to insulating oil shipment, so they tend to be the cleanest.

Highway trailers are used to transport many different chemical products as well as insulating oil; these trailers are therefore subject to chemical contamination. Special cleaning and drying procedures may be necessary.

If problems are encountered, check the history of the shipping containers to see that they have been cared for properly. It is recommended that the purchaser require the delivery of oil in containers that are properly cleaned to guarantee delivery of oil conforming to ASTM D3487-00.

Drums and totes are the least desirable method of insulating oil transport but may be necessary for small purchases. Drums and totes should be stored under cover to prevent contamination by moisture.

Before processing, it is necessary to check the quality of the oil in each drum or tote or after blending the oil in a large tank. Each tank load or each shipping unit of oil as received at the customer’s site should undergo a check test to determine that the electrical characteristics have not been impaired during transit or storage.

Table 1 contains a list of recommended acceptance tests for shipments of mineral insulating oil as received from the supplier. Some users may not wish to perform all these tests; however, as a minimum, dielectric strength and dissipation factor (power factor) as listed in Table 1 should be performed.

It is satisfactory to accept oils that exhibit characteristics other than those described by the values in Table 1, providing that the users and the suppliers are in agreement.

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